Here is how to remove the engine cover on a chevrolet astro van or gmc safari van with a vortec v6 engine. Removing engine cover from 02 chevy astro van with. If you are removing the center seat, remove the right lap to do this, press the tip of a key into the release hole of the safety belt attachment while pulling up on the safety belt. What dash parts are available for the chevrolet astro. Especially an astro van thats not going to be worth the money youre putting into it. If you have a safety belt guide on your seat, pull the safety belt all the way out through the guide. If you sell the vehicle, please leave this manual in it so the new owner can use it. Removing engine cover from 02 chevy astro van with images. To do this, press seat removal the tip of a key into the release hole of the safety belt attachment while pulling up on. Differences between power seat models and standard manual seat. Remove the screws that retain the cover to the heater case assembly. Engine cover is a pain to remove, cant remove without your toolbox.
Chevy astro van vacuum leak no air coming out of vents ill show you how to. Chevy astro without park assist sensors without tow hook without fog lights 2002, front bumper cover by kmetal. Astro valve cover gaskets best valve cover gasket for. Yes it would be easer to get at it with the dog house removed. Remove the wiring harness from the back of the alternator. Discuss the cabin from the headliner to the carpeting of your astro or safari van. How do you remove the inside engine cover on a 2001 chevy. The 4cylinder engine was only offered in cargo versions of the astro. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. Make sure the engine hoist you use has a higher weight capacity rating than the engine you intend to remove.
Chevrolet astro service repair manual chevrolet astro pdf. How to remove the engine cover on an astro van or gmc safari. An engine diagram to a 1999 chevy astro van can be found in its maintenance and repair manuals. My haynes repair manual says i need to locate the engine on tdc for number 1 cylinder. The chevy astro van was produced from 1985 to 2005.
If you are removing the center seat, remove the right lapshoulder belt. Replacing one is usually a job best left to professionals, as is the case with most modernday engine components. After removing the cover, you have to remove the coil packs which slide down on top of each spark plug. Removing the plugs will provide access to screws to remove the cover. Chevrolet astro and gmc safari van specific discussion. My younger sister came to me with an exciting proposition, turn her newly acquired chevy astro into. Removing the engine cover on chevy astro van answers. Chevrolet astro van repair manual 2000 neat neat neat records.
Installing a jvc radio in a 2002 chevy astro van duration. Dog house removal 1992 astro van also applies to 1991 1995 astro and safari vans when doing any kind of engine work on an astro safari van, one of the basic things that comes into play if you need to access the back of the engine is the removal of the doghouse. The engine and transmission should be removed as a complete unit. Astro van, doghouse remove, engine air cleaner replace. Detailed features and specs for the used 2002 chevrolet astro including fuel economy, transmission, warranty, engine type, cylinders, drivetrain and more. When seals like the chevrolet astro valve cover gasket leak, its definitely time for a new part. Please wash your hands and practise social distancing. This video shows how i removed my second generation 19962005 chevy astro passenger van dog house engine cover. The original home for chevrolet astro and gmc safari van enthusiasts. If your vehicle is a passenger van, there is no top strap anchor in the right front passengers position. Manual windows manual windows to open your manual windows, turn the hand crank on each door to raise or lower your side door windows. Check out our resources for adapting to these times. Get access to our 2002 chevrolet astro repair information right now, online. Used 2002 chevrolet astro for sale near you edmunds.
On a chevy astro van how do you remove the engine cover to. The chevrolet fullsize van was manufactured with sixcylinder inline, v6 and v8 engines and was most commonly used as a cargo van or as a base for conversion vans. How to flush the cooling system on a 2002 chevrolet astro van chevrolet 2002 astro question. Kmetal bumper covers will come in handy if you need to replace your scratched, dinged, or collision damaged cover to. How to replace the intake manifold on a chevy astro it. When you are in need of a reliable replacement part for your 2002 chevy astro to restore it to factory like performance, turn to carid s vast selection of premium quality products that includes everything you may need for routine maintenance and major repairs.
Is that really necessary or can i just mark everything where its at distributor, cables, etc. Undo 4 clamps 2 in the back 2 under glove box wiggle to break seal. To do this, press the tip of a key into the release hole of the safety belt attachment while pulling up on the safety belt. Nov 14, 2010 hi, the engine is designed to be removed out the bottom of the van. Removing the doghouse from 19962005 chevy astro youtube. Remove the engine cover from inside the vehicle by removing the screws. Chevrolet astro 20002006 all service repair manual. With chiltons online doityourself chevrolet astro repair manuals, you can view any years manual 247365 our 2002 chevrolet astro repair manuals include all the information you need to repair or service your 2002 astro, including diagnostic trouble codes, descriptions, probable causes, stepby. Page 21 removing the rear seats to remove the rear seats, do the following. Topics include door panels, and seat belts or the dash and carpet, trim, and seats. The chevrolet astro is a van that was manufactured and marketed by the chevrolet division of. Your astro van is a workhorse, and whether youre hauling family or cargo, you. I need a vacuum line schematic for a 2003 chevy astro van.
You have to remove the grille and radiator support and pull it out through the front. Apr 16, 2009 process for removing the engine from a 2000 astro van answered by a verified chevy mechanic we use cookies to give you the best possible experience on our website. You can lose control of the vehicle if you try to adjust a manual drivers seat while the vehicle is moving. Diy car repair, diy chevy astro gmc safari van, how to. I really did not know if this chevy astro van needed a new engine air cleaner. Rear seats rear seat operation removing the rear seats to remove the rear seats, do the following. Nov 21, 2019 removing engine cover from 02 chevy astro van. Refer to your owners manual for specific instructions of the removal procedure for your vans year. Shop for chevrolet astro engine products with confidence at. The engine will come out attached to the lower sub frame, it also easier to remove the torque converter bolts before lowering the engine and transmission out as they will come out as a unit. Please keep this manual in your vehicle, so it will be there if you ever need it when youre on the road. Allowing the engine to sit on the oil pan will damage the oil pan.
Complete engines for chevrolet astro for sale ebay. To make sure your vehicle stays in top shape, check its parts for wear and damage at regular intervals and replace them in time. Remove inside engine cover by removing two bolts on both sides of cover just under dash, pull off trim piece just above cover to expose two gold color nuts, remove them. Rockauto ships auto parts and body parts from over 300 manufacturers to customers doors worldwide, all at warehouse prices.
The chevrolet astro van is your goto vehicle for getting your family around town and hauling cargo wherever you need to go. On some vehicles the radiator support has to actually be cut and rewelded. One of the most important things to remember is how all the parts connect to the manifold. Im about to install a timing cover on a 2002 chevy. Repairing,maintaining,troubleshooting your chevrolet astro can be a snap with a manual by chevrolet astro pdf manuals online download links page,which dedicated to offer chevrolet astro owners available factory bullen,service,workshop,electrical wiring diagrams schematics,oem original equipment manufacturer technical service bulletin and recalls,booklets and. Ive had my 99 astro since 2002, and its a given that i have to spend at least a year to keep it running. This is a very simple removal all you really need is a. Process for removing the engine from a 2000 astro van. The service manual of general motors powertrain is intended for use by professional, qualified technicians. The dog house engine cover removal is only required if you have. Astro van dog house engine cover removal 19962005 1 12. Chevrolet astro pdf manuals online download links at. Ill have to remove refrigerant from ac unit to remove lines.
Autozone repair guide for your engine mechanical engine mechanical components rear main seal. Depending on the year of your vehicle, you can find replacement parts to ensure your car performs and looks just right. Page 15 manual lumbar support if equipped if you have this feature, there will be a knob located on the inboard side of the driver and passenger bucket seats. The multifunction switch in the steering column is designed to control the turn signals, windshield wipers, cruise control and the dimmer switch. Remove the straps that retain the heater core to the heater case assembly. Limited for gmc whenever it appears in this manual. Find factorymade parts at amazingly affordable prices for your chevy astro van on our website at. What you have to do is check and see if you have fuel pressure. For 2002, 2003, 2004, 2005 chevrolet astro repair and service manual online for 2002.
Automobile chevrolet astro 1996 manual 372 pages automobile chevrolet 1995 lumina owners manual. The worst complaints are intermittent starting problems, van chugs. Once you remove the engine, you must mount in an enginespecific stand. Chevy chevrolet astro van 19902005 service repair manual these are the same type manuals used by mechanics. When damage occurs, you may need to replace certain dash parts on your chevrolet astro. Astro van dog house engine cover removal 19962005 1 12 minute diy video duration.
View and download chevrolet 2002 astro owners manual online. Below you will find free pdf files for select years of your chevrolet astro automobile. Repairing,maintaining,troubleshooting your chevrolet astro can be a snap with a manual by chevrolet astro pdf manuals online download links page,which dedicated to offer chevrolet astro owners available factory bullen,service,workshop,electrical wiring diagrams schematics,oem original equipment manufacturer technical service bulletin and recalls,booklets and tsbs,tutorials,instructions. I have owned four of the astro series and one safari van since 96. The child restraint instructions will show you how. Sep 11, 2012 do you have to remove the interior engine cover to replace the pvc valve on a 2002 chevy astro van. The pdf allow you to zoom in for to view detailed parts and then print out any pages you need without getting grease on any pages. The intake manifold in your chevy astro van distributes the fuelair mixture to the cylinder heads. Find your 2002 chevrolet astro repair manual right now at chilton.
The chevrolet astro and gmc safari twins were originally scheduled to be discontinued after 2002, but they. You can accomplish by removing quarter sized plugs in the cover on top of the engine. The vehicles is similar to the vehicles astro van, as all their parts are interchangeable. Find a firm level surface that will support the van on stands and allow the engine hoist to roll easily. The 4300 v6 engine was used from 19852005 in chevrolet astro gmc safari vans. Get the best deals on complete engines for chevrolet astro when you shop the largest online selection at. Oem cup holder insert left right lh rh pair for 9905 chevy astro gmc safari van fits. How to replace the turn signal switch in vehicles it. The drivers door also has a switch for the front passenger window. Chevrolet astro service repair manual chevrolet astro. Your vehicle may have a screw that attaches the heater duct to the engine cover. Chevrolet workshop and owners manuals free car repair. The 2001 chevy express van crankshaft sensor will be on the back of the engine. Other sites will try to fool people into buying cheap aftermarket imitations of oem parts.
All of chiltons online content for the 2002 chevrolet astro is updated monthly, so youll have the most recent information on hand for any doityourself project. How to replace a fuel pump on a astrovan follow us here. Diy chevy astro gmc safari van, how to remove the engine cover on an astro van duration. Talk about your center console, seats, door handles, upholstery, steering wheels or any other item in the cab of. Chevrolet workshop owners manuals and free repair document downloads. In order to reduce the chance of personal injury andor property damage, carefully observe the instructions that follow. Buy a 2002 chevrolet astro output shaft seal at discount prices.
When one of these functions ceases to work, it is imperative that you replace the. Power windows option if you have power windows, the controls are located on each of the front doors. The worst complaints are engine, ac heater, and drivetrain problems. The process for removing an engine is complex, so before you begin make sure you have. Pick up the latch plate, and run the lap and shoulder portions of the vehicles safety belt through or around the restraint. Remove side door glass on chevy astro cargo van fixya. Lift up on the left and the right seat release levers at the same time.
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